Energy Use Decrease in Industrial Refrigeration Plants With Minimal Capital Expenditure

Condensing Pressure Drives Energy Use within Refrigeration Plants

A refrigeration plant can “produce” the equivalent cold working at different amounts of condensing pressure. While variations in pressure make little difference for that compressor, they create an impact to the conclusion: a couple psig reduction in condensing pressure lowers energy use by 1?2%.

This might not appear like much, but while energy was cheap, industrial refrigeration plants were generally set to high condensing pressure levels to simplify operation. Today ? with controls are less costly and gets to be more costly ? the condensing pressure could be decreased by 30-80 psig in many plants, cutting energy use by 15-40%.

As a guide in Ontario, a mid-size industrial refrigeration system consumes CA$600 price of electricity per 1 hp of their compressor yearly. Cutting 40% of one’s use within a 200 hp refrigeration plant brings CA$40,000-50,000 of direct savings to the conclusion each year.

If Method is Lost, So What about Refrigerator Efficiency?

Cutting energy me is valuable, only as long as the machine fully performs its design functions and works within manufacturer-suggested specifications.

Lowering the energy use of a refrigeration product is never as easy as dimming or switching off lights. Together with cut in the condensing pressure, energy use could be cut by floating condensing and suction pressures, optimizing hot gas defrosting procedure, optimizing the operating sequences of compressors, along with other measures.

However, none of those measures is straightforward or straightforward. An in-depth knowledge of a particular’s system design and employ as well as refrigeration technology generally, in addition to a diligent implementation from the needed changes, are vital in cutting costs and looking after reliable operation.

Theory Meets Real Existence

Despite many studies outlining the advantages optimization, many industrial refrigeration operators are cautious about altering decades-old settings. Typical arguments against changes are listed below:

“This is the way we have always labored.”

“Our refrigeration maintenance contractor handles this.”

“It really works now why touch it?”

“We won’t see savings a lot of factors affect energy consumption.”

All of these are important factors, however they shouldn’t be deal-breakers in order to efficient operation of the refrigeration plant. Each one of these objections could be overcome through education, cooperation with refrigeration contractors and equipment vendors. Obvious communication concerning the expected results contributing to the modification implementation procedure at different levels within the organization can also be essential.

Savings in tangible-existence the weather is best calculated while using recommendations from the Worldwide Performance Measurement and Verification Protocol (IPMVP). This protocol summarises the very best practices in efficiency measurement and verification, such as the calculation of savings according to comparison from the correctly determined “before” and “after” consumption baselines.

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